FAQ

What is the difference between Belt Drive & Direct Drive?

Direct Drive machines are more compact, and will cost less up front, but if you plan to use the regularly then it might not be the best option for you. The pump on a Direct Drive pressure washer has a hollow shaft that slides directly onto the drive shaft of the motor or engine. Therefore, the pump will be turning at the same RPM’s as the motor (typically 3450 RPM for a gas engine, or 1725-3450 for electric motors) which reduces the life of the pump, especially from heavy use. The vibration from the motor is also transferring directly to the pump which causes more “wear and tear” over time. These units are ideal for occasional use, so if you plan to use your washer daily, or even weekly, then saving a few hundred dollars up front will not pay off in the end.

Belt Drive pressure washers are setup so that the pump and motor or engine is mounted to a pulley system that is driven by one or more belts. This allows the pump to turn at a much lower RPM which keeps the pump cooler and extends its lifespan. This system helps isolate the pump from the heat of the engine or motor, and the belts and pulleys help absorb the vibration from the motor which reduces pump fatigue. Belt drive pumps also have a larger oil capacity which helps to keep the pump cooler. These units are designed for heavy, everyday use. The initial cost is higher, but you will save time and money down the road if you intend to use your washer regularly.

How do I know what size Nozzle to use?

Knowing what size nozzle to use in your pressure washer is extremely important to maintaining the integrity of your pump. Using a nozzle that is too big is not necessarily a threat, but using a nozzle that is too small can quickly start to cause issues that could rapidly get worse if ignored. Use the chart below to determine your appropriate nozzle size by locating your PSI rating from the top axis, and then following the column down until you have reach the number closest to the gpm on your unit.

Nozzle Chart [PDF]

What do I do if my nozzle is clogged?

Clean or replace the nozzle immediately. Clogged nozzles cause excessive pressure build-up in your pump and can easily cause damage.

My pressure hose is leaking. Can it be repaired?

Yes, we offer onsite hose repairs for all 3/8” pressure hoses. However, if your hose has more than one leak you may need to replace it.

What is an Unloader? How do I use it?

The unloader is a crucial component to ensuring the longevity of your pump and pressure washer.

It diverts the water flow to circulate back through the pump while your trigger gun valve is released (closed). This is called “Bypass Mode.” Unloaders are made to respond to a change in pressure or water flow. They also allow you to adjust the pressure on your machine by twisting the adjuster bolt: twisting right raises pressure & twisting left will decrease pressure.

It’s important that you do not leave your machine in bypass mode for too long because the pump is still running. The recirculating water will continue to build pressure and heat due to friction within the pump head. will eventually cause the unloader to defect. Furthermore, most pumps are only able to withstand temperatures up to 140 degrees Fahrenheit, so it is smart to install a Thermal or Pressure Relief Valve on the pump as a backup. It’s always best to power off your machine if you need to stop using it for more than a minute or two, but if you must leave it running then be sure to squeeze trigger gun every minute or so to release the pressure in the pump. It is also always important that you do this every time you power your machine off.

What type of oil do I use for my pump and motor? How often should I change the oil?

Your pump oil should be changed around every 500 hours using a Non-Detergent 10W-30 oil. If you notice that your pump oil looks cloudy or murky then its probably time for a change. Most industrial pumps have a drainage hole at the bottom of the pump which can be loosened by a wrench. Draining your oil this way is much more effective than pumping it out & will help extend the life of your pump. When you are ready to refill the oil, remember to use the sight glass on the pump (if applicable) to ensure you don’t overfill your pump. The dot in the middle of the sight glass indicates the fill line. It’s a good practice to always check your oil level before running your machine.

Your motor oil should be changed about every 100 hours or when the oil appears murky. Your engine should also have a drainage port for the motor oil. Be sure to use a drain pan to catch all oil & dispose of properly. Your motor will typically take 10W-30 motor oil. Use your oil dipstick to ensure you do not overfill. Ideally your oil level should fall right in the middle of the two indicator lines on the dipstick.

How do I winterize my machine?

  1. Drain the Gas if you plan to store for 30 days or longer. It takes Gasoline around 30 days to go stale. Running old gas through your machine can cause various malfunctions and can lead to some costly repairs. Furthermore, most gasoline sold in the US is Ethanol based which begins to deteriorate the minute it is pumped. This breakdown causes corrosion, rust and build-up in your tank. Add a Fuel Treatment Stabilizer before storing your unit, run for a few minutes to allow the treatment to circulate. Then turn off your system.
  2. Drain your pump. This is important especially in freezing temperatures, but also to prevent grime and mold build-up in your pump. When you are finished using your machine, turn it off while holding the trigger on your spray gun until all water has drained. Disconnect all garden hoses and high-pressure hoses and make sure those are drained as well. If you live in extreme cold temperatures, you may want to do an anti-freeze flush as well.
  3. Protect your pump by using a Pump Saver Oil. These bottles attach directly to the garden hose inlet of your pump. Pull the Recoil handle twice to flush oil through the pump. This helps prevent not only freezing, but also rust and over-drying.
  4. Store your unit in a clean, dry place to avoid external corrosion.

How do I calculate the Cleaning Units (CUs) of my machine?

Simply multiple the gpm x psi of your machine to calculate cleaning energy units. For example, a 4gpm machine @ 4000psi = 16,000 CUs

Troubleshooting Guide

Power System: Gasoline or Diesel Driven

Problem

Probable Cause

Remedy

Engine will not start or crank over. Battery dead. Charge or replace battery, add electrolyte if battery is new
Dirty Battery Contacts Clean connections
Battery cables disconnected Connect or replace damaged cables.
Engine, pump, or gearbox is seized. Identify, Replace or repair seized part.
Key switch, solenoid or starter on engine defective. Repair or replace faulty component.
Engine will not start but will crank over Engine power switch is off or defective. Check engine power switch.
Low oil shut down is activated. Add oil to engine, check more frequently.
Low on fuel. Fill with the appropriate fuel, bleed injector pump on diesel engines.
Fuel filter is clogged. Replace or clean fuel filter, bleed injector pump on diesel engines.
Engine flooded or starved. Choke only as required (not applicable to diesels).
Engine bogs down under load, whenever spray gun is triggered. Engine needs to be repaired or replaced. See engine manual or engine dealer.
Operating in high elevation. Lower the pressure on the unit and check for correct engine speed (RPM).
Carbon deposits on cylinder head. Remove head and clean off deposits.

Power System: Electric Driven

Problem

Probable Cause

Remedy

Electric motor does not start. No electric power. Check cord, plug, socket, and breaker.
Thermal overload in the motor/or starter has been tripped. Reset manual overload by depressing the thermal switch on the outside of the motor or starter after the motor has cooled. CAUTION! Automatic overload will restart the motor automatically when it has cooled.
Power switch inoperative. Check power switch.
Electric motor or wiring failure. Replace or repair motor and/or wiring.
No water pressure at inlet Connect to appropriate water supply
Machine will not auto-start (if equipped) Must have adequate water supply 25 psi minimum
Coil scale build up Descale coil for better water flow.
Check filter screen and inlet pressure Remove spray nozzle and pull trigger gun to check auto-start function.
Inlet flow switch defective or jammed with debris Check mechanical function and electrical signal to relay by testing for continuity on #2 and #4 of the time delay. If no continuity with the trigger pulled replace inlet flow switch. If continuity is present, remove wires from #1 and #5 of the time delay relay and make connection between the two wires and test the machine. If the machine works replace the time delay relay. If machine does not work check and replace the contactor or motor starter.

Pumping System

Problem

Probable Cause

Remedy

Trigger gun leaks or will not shut off. Debris in gun valve assembly. Clean valve assembly or replace gun.
Pump runs but there is no spray pressure. Water turned off. Turn water on.
Nozzle is plugged. Clean or replace with proper size.
Inlet chemical injection valve is open, without the end of the pickup tube inserted into detergent. Close soap valve or submerge detergent pickup tube into solution.
Coil on hot water machines is obstructed. Clean obstruction or scale deposits from coil with coil cleaner.
Pump dry, needs to be primed. Crack open fitting on the high pressure outlet of the pump until water flows out.
Pump runs but has low spray pressure. Nozzle not installed. Install proper sized nozzle.
Dual wand valve is open. Dual wand valve must be closed and high pressure nozzle installed.
Leaky discharge hose or quick coupler. Replace hose, quick coupler, or O-ring in the quick coupler.
Inlet strainer clogged. Clean and check more frequently.
Worn or wrong size nozzle. Replace nozzle of proper size.
Belt slippage Tighten or replace with correct belt.
Unloader valve worn or improperly adjusted. Install pressure gauge on pump head to adjust pressure. Check valve seat on Unloader.
Air leak in inlet plumbing. Reseal fittings and inspect inlet hoses for air leaks.
Pump runs but there is erratic, fluctuating pressure. Inadequate incoming water supply. Increase water supply flow.
Stuck inlet or discharge valves. Clean out or replace worn valves
Restricted inlet or air entering the inlet plumbing on the pump. Check fittings and hose for air tight seal, clean inlet strainer screen.
Leaking H.P. seals. Replace seals.
Leaking L.P. seals. Pressure feed the pump and replace LP seals if water leaks from the pump head.
Excessive crankshaft play or loud, knocking noise in pump. Broken or worn bearing or connecting rod in crankcase. Replace pump or bearing.
Oil leaking from pump. Loose drain plug or damaged seal. Locate point of oil leakage and replace damaged O-ring or seal.
Inlet injection will not siphon chemical. Check valve in strainer clogged. Clean or replace. Rinse after each use.
Chemical valve not open or clogged. Open chemical valve or clean.
Strainer not submerged in solution. Submerge strainer and replenish chemical.
Detergent hose cut or kinked Inspect hose, replace as necessary.
Water is emitted from the chemical pickup tube Check valve malfunctioning. Repair or replace check valve.
Downstream injector will not siphon chemical. Brass knob on injector is closed. Open by turning counter clockwise.
Unit not in low pressure mode. Open dual wand or install low pressure tip.
Detergent hose cut or kinked. Inspect hose, replace as required.
Strainer plugged or not submerged. Check screen on strainer pickup tube.
Internal injector parts corroded or stuck. Disassemble, clean or replace.
Outlet water temperature too high. Use with cold water (150º Maximum)
Pressure relief reliving water Unloader failure / coil overheating / Excessive pressure Turn machine off wait a few minutes and restart. If problem continues take to an authorized repair center for complete system check.
Burst disk relieving water Excessive pressure and / or system spikes Take in to an authorized repair center for a complete system check.

Heating Burner System – Diesel Fired

Problem

Probable Cause

Remedy

Burner will not fire.
WARNING: High voltage on igniter can cause electrical shock. Disconnect power before servicing.
Burner switch not on. Turn switch on; Thermostat on if equipped.
Diesel fuel level low. Fill burner tank with #2 diesel or other approved fuel.
Trigger on spray gun not pulled. Squeeze trigger to fire burner.
Fuel filter plugged. Clean and / or tighten fuel filter. (Check fuel pressure)
Spray nozzle plugged. Clean spray nozzle.
Overload on burner motor tripped. Reset overload, locate and correct source of overload.
Nozzle not in wand. Install nozzle in wand.
Low water pump pressure. See pumping systems trouble shooting.
Fuel pump or nozzle stopped. Check fuel pressure, filter, fuel lines. Replace fuel pump and/or nozzle.
Vacuum, Flow, Pressure or Temperature switch faulty. Check electrical continuity with pump spraying and burner on.
Fuel solenoid valve faulty. Replace fuel valve if it does not open when power is applied.
Low generator voltage output. Adjust generator RPM for proper voltage under full load conditions.
Burner relay faulty (12-V Burner only) Replace burner relay.
Burner will not fire, plus diesel fumes are emitted from the exhaust port.
WARNING: Replace insulation. Unburned fuel can saturate it and cause a fire.
Fuel to air ratio out of adjustment. Set air band and fuel pressure to specs.
Fuel nozzle partially clogged. Replace nozzle of proper size.
Ignition transformer not providing spark to fuel. Replace ignition transformer, clean and adjust electrodes.
Burner fires and smokes. Fuel to air ratio out of adjustment. Set air band and fuel pressure to specs.
Excessive soot on coils. Clean soot off to improve air flow.
Improper voltage at burner Adjust RPM of generator (if equipped)
Discharge water temperature exceeds recommended operating temperature. Burner input too high for conditions. Decrease fuel pump pressure and/or fuel nozzle size.
Water flow restricted. Clean or replace nozzle of proper size. Descale coil and clear obstructions.
High temperature limit switch faulty or set too high. Replace or reset temperature limit switch.
Burner continues to fire even when trigger on spray gun is released Faulty Flow, Pressure or Vacuum switch. Replace switch.
Faulty fuel solenoid Replace solenoid
Discharge water temperature not reaching maximum operating temperature. Burner input too low for conditions Increase fuel pump pressure and/or fuel nozzle size.
Battery keeps losing voltage. (For 12 volt burner systems) Battery voltage Low. Have battery checked and load test, charge if low and replace if necessary. Allow water to cool 2 min. before shutting off engine.
RPM too low. Engine RPM should be 3600 RPM w/no load.
Engine charging system faulty. Check engine charging system – Must have 16 Amp output.
Electrodes misadjusted Adjust electrodes to maximum 1/8″ gap.
Fuel pump pressure too high. Fuel pump pressure should be approximately 100 to 110 PSI.
Air band open too far. Adjust for proper burn.
Burner amp draw too high. Check amp draw of burner motor – should be 13 amp or less. Check amp draw of transformer should be 4.2 or less.

Heating/Burner System – Natural Gas or Liquid Propane Fired

Problem

Probable Cause

Remedy

Pilot will not light, burner will not fire. Burner switch not on. Turn switch on.
Trigger not pulled. Pull trigger. Burner should fire only when trigger is pulled.
Gas valve turned off. Turn gas valve on.
No voltage to valve. Check for 24 VAC between pilot valve(PV) and PV/MV. Valve will operate between 20.5 and 28.5 VAC.
Pilot orifice plugged. Remove orifice & clean.
Defective ignition module. Check for 24 VAC incoming @ 24v & 24v ground. (If you get voltage to module, but not through module, replace.)
Defective transformer Check for 24v output. If no voltage, replace.
Defective flow switch. Replace.
Defective thermostat. Replace.
Faulty rocker switch. Replace.
Igniter not working. Test for spark. Test for continuity between ignition wire and ground.
WARNING: High voltage igniter can cause electrical shock.
Pilot lights, but burner will not fire. Check for 24 VAC between main valve (MV) and PV/MV. If no VAC @ valve, replace module. If you get voltage, replace valve.
Burner fires, but goes out. Check for continuity between ignition cable and ground wire. Assure good ground.
Faulty ignition module. Replace module.
Excess draft. Protect from windy conditions.
NG or LP odor is present.
WARNING: Check all NG / LP connections with soap solution before operation.
Gas leak ahead of valve. Turn gas off. Call gas supplier.
Lockout not working. Replace module.
Valve stuck. Turn main gas valve off. Replace valve.
Discharge water temperature to high. Faulty thermostat. Replace.
Water restriction. Clean or replace spray nozzle, descale coil, remove obstructions.
Incoming gas pressure to high. Lower gas pressure.
Discharge water temperature not reaching maximum operating temperature. Worn spray nozzle. Replace spray nozzle with proper size.
Gas pressure too low. Increase gas pressure or install additional jets.
Draft under burner manifold. Prevent down draft with installation of down draft diverter. Prevent side draft with nonflammable barrier.
Burner continues to fire even when water is not being sprayed. Faulty flow switch. Replace.
Main gas valve stuck open. Replace main gas valve.
Valve has had water sprayed on it. Has been submerged in water and does not work. Flood or accidental spraying. Replace valve: Do not attempt to repair or clean out.
Ignition module has been subjected to water or moisture. Flood or accidental spraying. Replace module: Do not attempt to repair.
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